Bohemian Mens Polo Shirts Men in boucle with Padded Shoulder
Bohemian Mens Polo Shirts Men in boucle with Padded Shoulder
A Pet Grooming Franchise approached us to develop a bohemian mens polo shirts men around a single idea: padded shoulder, executed in boucle. The capsule was destined for Spain and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point

What we specified
| Product | Bohemian Mens Polo Shirts Men |
|---|---|
| Client type | A Pet Grooming Franchise |
| Market | Spain |
| Order volume | 600 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Padded Shoulder |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The mens polo shirts men was prototyped on the fit model, then revised twice before pre-production.
- Padded Shoulder was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Pet Grooming Franchise launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



