Sculptural Multi Station Gym Fitness Set in Mohair with Covered Buttons
Sculptural Multi Station Gym Fitness Set in Mohair with Covered Buttons
A Ski Resort approached us to develop a sculptural multi station gym fitness set around a single idea: covered buttons, executed in mohair. The capsule was destined for Kenya and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs
- Decoration durability failed after two washes

What we specified
| Product | Sculptural Multi Station Gym Fitness Set |
|---|---|
| Client type | A Ski Resort |
| Market | Kenya |
| Order volume | 900 pieces across 3 colourways |
| Base material | Mohair |
| Signature detail | Covered Buttons |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The multi station gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Ski Resort launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



