Modern Multi Station Gym Fitness Set in Tencel with Cut-Out Detail

Modern Multi Station Gym Fitness Set in Tencel with Cut-Out Detail

A Professional Sports Club approached us to develop a modern multi station gym fitness set around a single idea: cut-out detail, executed in tencel. The capsule was destined for Portugal and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Decoration durability failed after two washes
• Unit costs were too high for a boutique price point
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
3. The multi station gym fitness set was prototyped on the fit model, then revised twice before pre-production.
4. Cut-Out Detail was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 600 pieces delivered inside the 10-week window.
• Unit cost held within 1.5% of the approved quotation.
• The a Professional Sports Club launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.