Luxe Multi Station Gym Fitness Set in boucle with Covered Buttons
Luxe Multi Station Gym Fitness Set in boucle with Covered Buttons
A Maternity Wear Brand approached us to develop a luxe multi station gym fitness set around a single idea: covered buttons, executed in boucle. The capsule was destined for Germany and needed luxe finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The sample did not match the runway reference
- Fabric hand feel changed between production runs

What we specified
| Product | Luxe Multi Station Gym Fitness Set |
|---|---|
| Client type | A Maternity Wear Brand |
| Market | Germany |
| Order volume | 1,500 pieces across 3 colourways |
| Base material | boucle |
| Signature detail | Covered Buttons |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The multi station gym fitness set was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Maternity Wear Brand launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



