Luxe Multi Station Gym Fitness Set in Merino Wool with Sculptural Draping

Luxe Multi Station Gym Fitness Set in Merino Wool with Sculptural Draping

A Kidswear Subscription Box approached us to develop a luxe multi station gym fitness set around a single idea: sculptural draping, executed in merino wool. The capsule was destined for Switzerland and needed luxe finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Unit costs were too high for a boutique price point
• Decoration durability failed after two washes
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
3. The multi station gym fitness set was prototyped on the fit model, then revised twice before pre-production.
4. Sculptural Draping was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 400 pieces delivered inside the 10-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Kidswear Subscription Box launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.