Effortless Neoprene Surfing Wetsuit in Organic Denim with Open Back

Effortless Neoprene Surfing Wetsuit in Organic Denim with Open Back

An Airline Catering Team approached us to develop a effortless neoprene surfing wetsuit around a single idea: open back, executed in organic denim. The capsule was destined for Ukraine and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Decoration durability failed after two washes
• The previous factory could not hold consistency across sizes
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
3. The neoprene surfing wetsuit was prototyped on the fit model, then revised twice before pre-production.
4. Open Back was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 12-week window.
• Unit cost held within 2.0% of the approved quotation.
• The an Airline Catering Team launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.