Capsule Neoprene Surfing Wetsuit in Crochet with Delicate Pleating
Capsule Neoprene Surfing Wetsuit in Crochet with Delicate Pleating
An Amazon Private Label Seller approached us to develop a capsule neoprene surfing wetsuit around a single idea: delicate pleating, executed in crochet. The capsule was destined for Spain and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes
- The sample did not match the runway reference

What we specified
| Product | Capsule Neoprene Surfing Wetsuit |
|---|---|
| Client type | An Amazon Private Label Seller |
| Market | Spain |
| Order volume | 600 pieces across 4 colourways |
| Base material | Crochet |
| Signature detail | Delicate Pleating |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Crochet was confirmed with lab dips and a hand-feel approval before grading.
- The neoprene surfing wetsuit was prototyped on the fit model, then revised twice before pre-production.
- Delicate Pleating was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The an Amazon Private Label Seller launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



