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Designer Neoprene Surfing Wetsuit in Organza with Gathered Sleeves

Source:Neoprene Surfing Wetsuit / Time:2026-09-30

Designer Neoprene Surfing Wetsuit in Organza with Gathered Sleeves

A Yoga Retreat Brand approached us to develop a designer neoprene surfing wetsuit around a single idea: gathered sleeves, executed in organza. The capsule was destined for New Zealand and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Decoration durability failed after two washes
  • The previous factory could not hold consistency across sizes
  • The sample did not match the runway reference

designer neoprene surfing wetsuit case study

What we specified

ProductDesigner Neoprene Surfing Wetsuit
Client typeA Yoga Retreat Brand
MarketNew Zealand
Order volume600 pieces across 4 colourways
Base materialOrganza
Signature detailGathered Sleeves
Size rangeXS-XL
Sampling rounds4
Delivery window12 weeks from PO to ex-factory
ComplianceGOTS

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Organza was confirmed with lab dips and a hand-feel approval before grading.
  3. The neoprene surfing wetsuit was prototyped on the fit model, then revised twice before pre-production.
  4. Gathered Sleeves was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

designer neoprene surfing wetsuit production

Result

  • 600 pieces delivered inside the 12-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Yoga Retreat Brand launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

neoprene surfing wetsuit finished

Planning a similar capsule?

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