Contemporary Old Fashioned Swimming Cap in boucle with Padded Shoulder

Contemporary Old Fashioned Swimming Cap in boucle with Padded Shoulder

A Brewery and Taproom approached us to develop a contemporary old fashioned swimming cap around a single idea: padded shoulder, executed in boucle. The capsule was destined for Singapore and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Fabric hand feel changed between production runs
• The sample did not match the runway reference
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. boucle was confirmed with lab dips and a hand-feel approval before grading.
3. The old fashioned swimming cap was prototyped on the fit model, then revised twice before pre-production.
4. Padded Shoulder was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 400 pieces delivered inside the 8-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Brewery and Taproom launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.