Boutique Old Fashioned Swimming Cap in Sequined Knit with Padded Shoulder

Boutique Old Fashioned Swimming Cap in Sequined Knit with Padded Shoulder

A Manufacturing Plant approached us to develop a boutique old fashioned swimming cap around a single idea: padded shoulder, executed in sequined knit. The capsule was destined for the Netherlands and needed boutique finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Decoration durability failed after two washes
• Fabric hand feel changed between production runs
• The previous factory could not hold consistency across sizes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Sequined Knit was confirmed with lab dips and a hand-feel approval before grading.
3. The old fashioned swimming cap was prototyped on the fit model, then revised twice before pre-production.
4. Padded Shoulder was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 120 pieces delivered inside the 8-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Manufacturing Plant launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.