Tailored Peaky Blinders Peaked Cap in Merino Wool with High-Low Hem
Tailored Peaky Blinders Peaked Cap in Merino Wool with High-Low Hem
A Mining Company approached us to develop a tailored peaky blinders peaked cap around a single idea: high-low hem, executed in merino wool. The capsule was destined for Egypt and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Fabric hand feel changed between production runs
- The sample did not match the runway reference

What we specified
| Product | Tailored Peaky Blinders Peaked Cap |
|---|---|
| Client type | A Mining Company |
| Market | Egypt |
| Order volume | 120 pieces across 2 colourways |
| Base material | Merino Wool |
| Signature detail | High-Low Hem |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The peaky blinders peaked cap was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Mining Company launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



