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Tailored Peaky Blinders Peaked Cap in Merino Wool with High-Low Hem

Source:Peaky Blinders Peaked Cap / Time:2026-09-30

Tailored Peaky Blinders Peaked Cap in Merino Wool with High-Low Hem

A Mining Company approached us to develop a tailored peaky blinders peaked cap around a single idea: high-low hem, executed in merino wool. The capsule was destined for Egypt and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • Fabric hand feel changed between production runs
  • The sample did not match the runway reference

tailored peaky blinders peaked cap case study

What we specified

ProductTailored Peaky Blinders Peaked Cap
Client typeA Mining Company
MarketEgypt
Order volume120 pieces across 2 colourways
Base materialMerino Wool
Signature detailHigh-Low Hem
Size rangeXS-XL
Sampling rounds2
Delivery window8 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The peaky blinders peaked cap was prototyped on the fit model, then revised twice before pre-production.
  4. High-Low Hem was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

tailored peaky blinders peaked cap production

Result

  • 120 pieces delivered inside the 8-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Mining Company launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

peaky blinders peaked cap finished

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.

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