Modern Plus Size Arm Shaper in Cupro with Covered Buttons
Modern Plus Size Arm Shaper in Cupro with Covered Buttons
An Influencer-Led Brand approached us to develop a modern plus size arm shaper around a single idea: covered buttons, executed in cupro. The capsule was destined for Spain and needed modern finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window

What we specified
| Product | Modern Plus Size Arm Shaper |
|---|---|
| Client type | An Influencer-Led Brand |
| Market | Spain |
| Order volume | 120 pieces across 2 colourways |
| Base material | Cupro |
| Signature detail | Covered Buttons |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The plus size arm shaper was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The an Influencer-Led Brand launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



