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Vintage-Inspired Plus Size Arm Shaper in Vegan Leather with Padded Shoulder

Source:Plus Size Arm Shaper / Time:2026-09-30

Vintage-Inspired Plus Size Arm Shaper in Vegan Leather with Padded Shoulder

A Hospital Group approached us to develop a vintage-inspired plus size arm shaper around a single idea: padded shoulder, executed in vegan leather. The capsule was destined for China and needed vintage-inspired finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Unit costs were too high for a boutique price point
  • The previous factory could not hold consistency across sizes
  • Delivery missed the collection launch window

vintage-inspired plus size arm shaper case study

What we specified

ProductVintage-Inspired Plus Size Arm Shaper
Client typeA Hospital Group
MarketChina
Order volume900 pieces across 2 colourways
Base materialVegan Leather
Signature detailPadded Shoulder
Size rangeXS-3XL
Sampling rounds4
Delivery window10 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
  3. The plus size arm shaper was prototyped on the fit model, then revised twice before pre-production.
  4. Padded Shoulder was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

vintage-inspired plus size arm shaper production

Result

  • 900 pieces delivered inside the 10-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Hospital Group launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

plus size arm shaper finished

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