Vintage-Inspired Plus Size Arm Shaper in Vegan Leather with Padded Shoulder
Vintage-Inspired Plus Size Arm Shaper in Vegan Leather with Padded Shoulder
A Hospital Group approached us to develop a vintage-inspired plus size arm shaper around a single idea: padded shoulder, executed in vegan leather. The capsule was destined for China and needed vintage-inspired finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window

What we specified
| Product | Vintage-Inspired Plus Size Arm Shaper |
|---|---|
| Client type | A Hospital Group |
| Market | China |
| Order volume | 900 pieces across 2 colourways |
| Base material | Vegan Leather |
| Signature detail | Padded Shoulder |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
- The plus size arm shaper was prototyped on the fit model, then revised twice before pre-production.
- Padded Shoulder was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Hospital Group launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



