Designer Plus Size Arm Shaper in Ribbed Jersey with Gathered Sleeves

Designer Plus Size Arm Shaper in Ribbed Jersey with Gathered Sleeves

An Independent Fashion Designer approached us to develop a designer plus size arm shaper around a single idea: gathered sleeves, executed in ribbed jersey. The capsule was destined for Denmark and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Decoration durability failed after two washes
• Delivery missed the collection launch window

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size arm shaper was prototyped on the fit model, then revised twice before pre-production.
4. Gathered Sleeves was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 10-week window.
• Unit cost held within 1.5% of the approved quotation.
• The an Independent Fashion Designer launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.