Designer Plus Size Competition Swimsuits in Cashmere with Lace Inset

Designer Plus Size Competition Swimsuits in Cashmere with Lace Inset

A Film Production House approached us to develop a designer plus size competition swimsuits around a single idea: lace inset, executed in cashmere. The capsule was destined for Brazil and needed designer finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• The sample did not match the runway reference
• Delivery missed the collection launch window

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Cashmere was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
4. Lace Inset was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 120 pieces delivered inside the 6-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Film Production House launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.