Tailored Plus Size Competition Swimsuits in Satin with Crystal Embellishment

Tailored Plus Size Competition Swimsuits in Satin with Crystal Embellishment

A Kidswear Subscription Box approached us to develop a tailored plus size competition swimsuits around a single idea: crystal embellishment, executed in satin. The capsule was destined for Thailand and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Delivery missed the collection launch window
• The previous factory could not hold consistency across sizes
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Satin was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
4. Crystal Embellishment was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 240 pieces delivered inside the 10-week window.
• Unit cost held within 2.0% of the approved quotation.
• The a Kidswear Subscription Box launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.