Statement Plus Size Competition Swimsuits in Cashmere with Hand-Finished Hem

Statement Plus Size Competition Swimsuits in Cashmere with Hand-Finished Hem

A Promotional Products Company approached us to develop a statement plus size competition swimsuits around a single idea: hand-finished hem, executed in cashmere. The capsule was destined for Italy and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Delivery missed the collection launch window
• The previous factory could not hold consistency across sizes
• Decoration durability failed after two washes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Cashmere was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
4. Hand-Finished Hem was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 2,400 pieces delivered inside the 12-week window.
• Unit cost held within 1.5% of the approved quotation.
• The a Promotional Products Company launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.