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Bohemian Plus Size Competition Swimsuits in Merino Wool with Lace Inset

Source:Plus Size Competition Swimsuits / Time:2026-09-30

Bohemian Plus Size Competition Swimsuits in Merino Wool with Lace Inset

A Nonprofit Organization approached us to develop a bohemian plus size competition swimsuits around a single idea: lace inset, executed in merino wool. The capsule was destined for Indonesia and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Fabric hand feel changed between production runs
  • Decoration durability failed after two washes

bohemian plus size competition swimsuits case study

What we specified

ProductBohemian Plus Size Competition Swimsuits
Client typeA Nonprofit Organization
MarketIndonesia
Order volume1,500 pieces across 5 colourways
Base materialMerino Wool
Signature detailLace Inset
Size rangeCustom grading
Sampling rounds2
Delivery window8 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
  4. Lace Inset was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

bohemian plus size competition swimsuits production

Result

  • 1,500 pieces delivered inside the 8-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Nonprofit Organization launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

plus size competition swimsuits finished

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