Bohemian Plus Size Competition Swimsuits in Merino Wool with Lace Inset
Bohemian Plus Size Competition Swimsuits in Merino Wool with Lace Inset
A Nonprofit Organization approached us to develop a bohemian plus size competition swimsuits around a single idea: lace inset, executed in merino wool. The capsule was destined for Indonesia and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
- Decoration durability failed after two washes

What we specified
| Product | Bohemian Plus Size Competition Swimsuits |
|---|---|
| Client type | A Nonprofit Organization |
| Market | Indonesia |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Lace Inset |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The plus size competition swimsuits was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Nonprofit Organization launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



