Tailored Plus Size Equestrian Clothing in Metallic Thread with Crystal Embellishment

Tailored Plus Size Equestrian Clothing in Metallic Thread with Crystal Embellishment

A Shopify DTC Brand approached us to develop a tailored plus size equestrian clothing around a single idea: crystal embellishment, executed in metallic thread. The capsule was destined for Ukraine and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The sample did not match the runway reference
• Fabric hand feel changed between production runs
• Unit costs were too high for a boutique price point

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
3. The plus size equestrian clothing was prototyped on the fit model, then revised twice before pre-production.
4. Crystal Embellishment was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 600 pieces delivered inside the 6-week window.
• Unit cost held within 1.5% of the approved quotation.
• The a Shopify DTC Brand launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.