Tailored Protective Clothing Factory Dress With Ppe in Mohair with Lace Inset

Tailored Protective Clothing Factory Dress With Ppe in Mohair with Lace Inset

A Surf School approached us to develop a tailored protective clothing factory dress with ppe around a single idea: lace inset, executed in mohair. The capsule was destined for Kenya and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• The previous factory could not hold consistency across sizes
• Delivery missed the collection launch window
• The sample did not match the runway reference

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Mohair was confirmed with lab dips and a hand-feel approval before grading.
3. The protective clothing factory dress with ppe was prototyped on the fit model, then revised twice before pre-production.
4. Lace Inset was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 2,400 pieces delivered inside the 10-week window.
• Unit cost held within 3.0% of the approved quotation.
• The a Surf School launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.