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Tailored Quick Dry Surf Rash Guard in Tencel with Lace Inset

Source:Quick Dry Surf Rash Guard / Time:2026-09-30

Tailored Quick Dry Surf Rash Guard in Tencel with Lace Inset

A Private Clinic approached us to develop a tailored quick dry surf rash guard around a single idea: lace inset, executed in tencel. The capsule was destined for Hong Kong and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The previous factory could not hold consistency across sizes
  • Unit costs were too high for a boutique price point
  • Fabric hand feel changed between production runs

tailored quick dry surf rash guard case study

What we specified

ProductTailored Quick Dry Surf Rash Guard
Client typeA Private Clinic
MarketHong Kong
Order volume1,500 pieces across 5 colourways
Base materialTencel
Signature detailLace Inset
Size rangeCustom grading
Sampling rounds3
Delivery window8 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Tencel was confirmed with lab dips and a hand-feel approval before grading.
  3. The quick dry surf rash guard was prototyped on the fit model, then revised twice before pre-production.
  4. Lace Inset was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

tailored quick dry surf rash guard production

Result

  • 1,500 pieces delivered inside the 8-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Private Clinic launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

quick dry surf rash guard finished

Planning a similar capsule?

Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.

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