Tailored Quick Dry Surf Rash Guard in Tencel with Lace Inset
Tailored Quick Dry Surf Rash Guard in Tencel with Lace Inset
A Private Clinic approached us to develop a tailored quick dry surf rash guard around a single idea: lace inset, executed in tencel. The capsule was destined for Hong Kong and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point
- Fabric hand feel changed between production runs

What we specified
| Product | Tailored Quick Dry Surf Rash Guard |
|---|---|
| Client type | A Private Clinic |
| Market | Hong Kong |
| Order volume | 1,500 pieces across 5 colourways |
| Base material | Tencel |
| Signature detail | Lace Inset |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The quick dry surf rash guard was prototyped on the fit model, then revised twice before pre-production.
- Lace Inset was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



