Capsule Quick Dry Surf Rash Guard in Mohair with Covered Buttons
Source:Quick Dry Surf Rash Guard /
Time:2026-09-30
Capsule Quick Dry Surf Rash Guard in Mohair with Covered Buttons
A Public School District approached us to develop a capsule quick dry surf rash guard around a single idea: covered buttons, executed in mohair. The capsule was destined for Qatar and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point
What we specified
| Product | Capsule Quick Dry Surf Rash Guard |
|---|---|
| Client type | A Public School District |
| Market | Qatar |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Mohair |
| Signature detail | Covered Buttons |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Mohair was confirmed with lab dips and a hand-feel approval before grading.
- The quick dry surf rash guard was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Public School District launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
