Bohemian Rhinestone Underwear Set in Merino Wool with Lace Inset

Bohemian Rhinestone Underwear Set in Merino Wool with Lace Inset

An Independent Boutique Brand approached us to develop a bohemian rhinestone underwear set around a single idea: lace inset, executed in merino wool. The capsule was destined for Ireland and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Unit costs were too high for a boutique price point
• The previous factory could not hold consistency across sizes
• Decoration durability failed after two washes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
3. The rhinestone underwear set was prototyped on the fit model, then revised twice before pre-production.
4. Lace Inset was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 1,500 pieces delivered inside the 12-week window.
• Unit cost held within 3.0% of the approved quotation.
• The an Independent Boutique Brand launched on schedule and reordered the same specification next season.

What we would repeat

Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.