Tailored Rhinestone Underwear Set in Ribbed Jersey with Covered Buttons
Tailored Rhinestone Underwear Set in Ribbed Jersey with Covered Buttons
A Boutique Fitness Studio approached us to develop a tailored rhinestone underwear set around a single idea: covered buttons, executed in ribbed jersey. The capsule was destined for Ireland and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes
- The sample did not match the runway reference

What we specified
| Product | Tailored Rhinestone Underwear Set |
|---|---|
| Client type | A Boutique Fitness Studio |
| Market | Ireland |
| Order volume | 900 pieces across 4 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Covered Buttons |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The rhinestone underwear set was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 900 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Boutique Fitness Studio launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



