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Romantic Sleeping Bonnet in Merino Wool with Gathered Sleeves

Source:Sleeping Bonnet / Time:2026-09-30

Romantic Sleeping Bonnet in Merino Wool with Gathered Sleeves

A Wholesale Distributor approached us to develop a romantic sleeping bonnet around a single idea: gathered sleeves, executed in merino wool. The capsule was destined for Chile and needed romantic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Delivery missed the collection launch window
  • Unit costs were too high for a boutique price point
  • Decoration durability failed after two washes

romantic sleeping bonnet case study

What we specified

ProductRomantic Sleeping Bonnet
Client typeA Wholesale Distributor
MarketChile
Order volume240 pieces across 3 colourways
Base materialMerino Wool
Signature detailGathered Sleeves
Size rangeXS-3XL
Sampling rounds3
Delivery window10 weeks from PO to ex-factory
ComplianceOEKO-TEX Standard 100

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The sleeping bonnet was prototyped on the fit model, then revised twice before pre-production.
  4. Gathered Sleeves was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

romantic sleeping bonnet production

Result

  • 240 pieces delivered inside the 10-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Wholesale Distributor launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

sleeping bonnet finished

Planning a similar capsule?

Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.

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