Bohemian Sleeping Bonnet in Organic Denim with Raw-Edge Detailing
Bohemian Sleeping Bonnet in Organic Denim with Raw-Edge Detailing
A Military Supply Unit approached us to develop a bohemian sleeping bonnet around a single idea: raw-edge detailing, executed in organic denim. The capsule was destined for Hong Kong and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window

What we specified
| Product | Bohemian Sleeping Bonnet |
|---|---|
| Client type | A Military Supply Unit |
| Market | Hong Kong |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | Organic Denim |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-3XL |
| Sampling rounds | 3 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Organic Denim was confirmed with lab dips and a hand-feel approval before grading.
- The sleeping bonnet was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Military Supply Unit launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



