Bohemian Snapback Trucker Hat in Merino Wool with High-Low Hem
Bohemian Snapback Trucker Hat in Merino Wool with High-Low Hem
A Professional Sports Club approached us to develop a bohemian snapback trucker hat around a single idea: high-low hem, executed in merino wool. The capsule was destined for the United Kingdom and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Decoration durability failed after two washes
- The sample did not match the runway reference

What we specified
| Product | Bohemian Snapback Trucker Hat |
|---|---|
| Client type | A Professional Sports Club |
| Market | the United Kingdom |
| Order volume | 120 pieces across 4 colourways |
| Base material | Merino Wool |
| Signature detail | High-Low Hem |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The snapback trucker hat was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



