Capsule Soft Knit Baby Ensemble in Washed Linen with Raw-Edge Detailing
Capsule Soft Knit Baby Ensemble in Washed Linen with Raw-Edge Detailing
A Professional Sports Club approached us to develop a capsule soft knit baby ensemble around a single idea: raw-edge detailing, executed in washed linen. The capsule was destined for Thailand and needed capsule finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Unit costs were too high for a boutique price point

What we specified
| Product | Capsule Soft Knit Baby Ensemble |
|---|---|
| Client type | A Professional Sports Club |
| Market | Thailand |
| Order volume | 2,400 pieces across 5 colourways |
| Base material | Washed Linen |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
- The soft knit baby ensemble was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



