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Elevated Special Forces Tactical Vest in Merino Wool with Cut-Out Detail

Source:Special Forces Tactical Vest / Time:2026-09-30

Elevated Special Forces Tactical Vest in Merino Wool with Cut-Out Detail

A Yoga Retreat Brand approached us to develop a elevated special forces tactical vest around a single idea: cut-out detail, executed in merino wool. The capsule was destined for Poland and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • Unit costs were too high for a boutique price point
  • Delivery missed the collection launch window

elevated special forces tactical vest case study

What we specified

ProductElevated Special Forces Tactical Vest
Client typeA Yoga Retreat Brand
MarketPoland
Order volume120 pieces across 5 colourways
Base materialMerino Wool
Signature detailCut-Out Detail
Size range0-14
Sampling rounds2
Delivery window12 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
  3. The special forces tactical vest was prototyped on the fit model, then revised twice before pre-production.
  4. Cut-Out Detail was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

elevated special forces tactical vest production

Result

  • 120 pieces delivered inside the 12-week window.
  • Unit cost held within 3.0% of the approved quotation.
  • The a Yoga Retreat Brand launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

special forces tactical vest finished

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