Contemporary Summer Fedora Hats in Ribbed Jersey with High-Low Hem
Contemporary Summer Fedora Hats in Ribbed Jersey with High-Low Hem
A Private Clinic approached us to develop a contemporary summer fedora hats around a single idea: high-low hem, executed in ribbed jersey. The capsule was destined for Morocco and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Decoration durability failed after two washes
- The sample did not match the runway reference
- Delivery missed the collection launch window

What we specified
| Product | Contemporary Summer Fedora Hats |
|---|---|
| Client type | A Private Clinic |
| Market | Morocco |
| Order volume | 240 pieces across 4 colourways |
| Base material | Ribbed Jersey |
| Signature detail | High-Low Hem |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The summer fedora hats was prototyped on the fit model, then revised twice before pre-production.
- High-Low Hem was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



