Effortless Summer Fedora Hats in Merino Wool with Mother-of-Pearl Buttons
Effortless Summer Fedora Hats in Merino Wool with Mother-of-Pearl Buttons
A Pet Grooming Franchise approached us to develop a effortless summer fedora hats around a single idea: mother-of-pearl buttons, executed in merino wool. The capsule was destined for Qatar and needed effortless finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes

What we specified
| Product | Effortless Summer Fedora Hats |
|---|---|
| Client type | A Pet Grooming Franchise |
| Market | Qatar |
| Order volume | 600 pieces across 5 colourways |
| Base material | Merino Wool |
| Signature detail | Mother-of-Pearl Buttons |
| Size range | XS-XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Merino Wool was confirmed with lab dips and a hand-feel approval before grading.
- The summer fedora hats was prototyped on the fit model, then revised twice before pre-production.
- Mother-of-Pearl Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 12-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Pet Grooming Franchise launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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