Bohemian Summer Fedora Hats in Washed Linen with Padded Shoulder
Bohemian Summer Fedora Hats in Washed Linen with Padded Shoulder
A Gym Chain approached us to develop a bohemian summer fedora hats around a single idea: padded shoulder, executed in washed linen. The capsule was destined for Turkey and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The sample did not match the runway reference
- Decoration durability failed after two washes

What we specified
| Product | Bohemian Summer Fedora Hats |
|---|---|
| Client type | A Gym Chain |
| Market | Turkey |
| Order volume | 600 pieces across 2 colourways |
| Base material | Washed Linen |
| Signature detail | Padded Shoulder |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
- The summer fedora hats was prototyped on the fit model, then revised twice before pre-production.
- Padded Shoulder was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



