Statement Surgical Gown Cs in Ribbed Jersey with Draped Neckline
Statement Surgical Gown Cs in Ribbed Jersey with Draped Neckline
A Shopify DTC Brand approached us to develop a statement surgical gown cs around a single idea: draped neckline, executed in ribbed jersey. The capsule was destined for Belgium and needed statement finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- Decoration durability failed after two washes

What we specified
| Product | Statement Surgical Gown Cs |
|---|---|
| Client type | A Shopify DTC Brand |
| Market | Belgium |
| Order volume | 400 pieces across 3 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Draped Neckline |
| Size range | Custom grading |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The surgical gown cs was prototyped on the fit model, then revised twice before pre-production.
- Draped Neckline was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 400 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Shopify DTC Brand launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



