Avant-Garde Surgical Gown Cs in boucle with Feather Trim
Avant-Garde Surgical Gown Cs in boucle with Feather Trim
A Marketing Agency approached us to develop a avant-garde surgical gown cs around a single idea: feather trim, executed in boucle. The capsule was destined for Portugal and needed avant-garde finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs

What we specified
| Product | Avant-Garde Surgical Gown Cs |
|---|---|
| Client type | A Marketing Agency |
| Market | Portugal |
| Order volume | 600 pieces across 5 colourways |
| Base material | boucle |
| Signature detail | Feather Trim |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The surgical gown cs was prototyped on the fit model, then revised twice before pre-production.
- Feather Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Marketing Agency launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.



