Elevated Tactical Helmet With Night Vision in Ribbed Jersey with Feather Trim
Source:Tactical Helmet With Night Vision /
Time:2026-09-30
Elevated Tactical Helmet With Night Vision in Ribbed Jersey with Feather Trim
A Gym Chain approached us to develop a elevated tactical helmet with night vision around a single idea: feather trim, executed in ribbed jersey. The capsule was destined for Ukraine and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
What we specified
| Product | Elevated Tactical Helmet With Night Vision |
|---|---|
| Client type | A Gym Chain |
| Market | Ukraine |
| Order volume | 240 pieces across 5 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Feather Trim |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The tactical helmet with night vision was prototyped on the fit model, then revised twice before pre-production.
- Feather Trim was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 6-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
