Tailored Toddler Children Pajama in Velvet with Cut-Out Detail
Tailored Toddler Children Pajama in Velvet with Cut-Out Detail
A Surf School approached us to develop a tailored toddler children pajama around a single idea: cut-out detail, executed in velvet. The capsule was destined for Egypt and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Unit costs were too high for a boutique price point
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference

What we specified
| Product | Tailored Toddler Children Pajama |
|---|---|
| Client type | A Surf School |
| Market | Egypt |
| Order volume | 120 pieces across 4 colourways |
| Base material | Velvet |
| Signature detail | Cut-Out Detail |
| Size range | Custom grading |
| Sampling rounds | 4 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Velvet was confirmed with lab dips and a hand-feel approval before grading.
- The toddler children pajama was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Surf School launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.



