Contemporary Toddler Display Form in boucle with Raw-Edge Detailing
Contemporary Toddler Display Form in boucle with Raw-Edge Detailing
A Professional Sports Club approached us to develop a contemporary toddler display form around a single idea: raw-edge detailing, executed in boucle. The capsule was destined for Peru and needed contemporary finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- Decoration durability failed after two washes
- Delivery missed the collection launch window

What we specified
| Product | Contemporary Toddler Display Form |
|---|---|
| Client type | A Professional Sports Club |
| Market | Peru |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | boucle |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The toddler display form was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 1,500 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Professional Sports Club launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



