Romantic Unisex Outdoor Cap in Vegan Leather with Covered Buttons
Romantic Unisex Outdoor Cap in Vegan Leather with Covered Buttons
A Film Production House approached us to develop a romantic unisex outdoor cap around a single idea: covered buttons, executed in vegan leather. The capsule was destined for South Korea and needed romantic finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The previous factory could not hold consistency across sizes
- Decoration durability failed after two washes

What we specified
| Product | Romantic Unisex Outdoor Cap |
|---|---|
| Client type | A Film Production House |
| Market | South Korea |
| Order volume | 120 pieces across 5 colourways |
| Base material | Vegan Leather |
| Signature detail | Covered Buttons |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Vegan Leather was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 120 pieces delivered inside the 8-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Film Production House launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.

Planning a similar capsule?
Share a reference photo or a sample garment and we will reverse-engineer the specification for your own label.



