Tailored Unisex Outdoor Cap in Tencel with Monogram Hardware
Source:Unisex Outdoor Cap /
Time:2026-09-30
Tailored Unisex Outdoor Cap in Tencel with Monogram Hardware
A Gym Chain approached us to develop a tailored unisex outdoor cap around a single idea: monogram hardware, executed in tencel. The capsule was destined for Qatar and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes
- Fabric hand feel changed between production runs
What we specified
| Product | Tailored Unisex Outdoor Cap |
|---|---|
| Client type | A Gym Chain |
| Market | Qatar |
| Order volume | 400 pieces across 4 colourways |
| Base material | Tencel |
| Signature detail | Monogram Hardware |
| Size range | Custom grading |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | BSCI |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tencel was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Monogram Hardware was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 400 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Gym Chain launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Book a 20-minute call with our merchandising team and get a written quotation within 48 hours.
