Elevated Unisex Outdoor Cap in Satin with Tonal Embroidery
Elevated Unisex Outdoor Cap in Satin with Tonal Embroidery
A Boutique Fitness Studio approached us to develop a elevated unisex outdoor cap around a single idea: tonal embroidery, executed in satin. The capsule was destined for Colombia and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- The sample did not match the runway reference
- The previous factory could not hold consistency across sizes

What we specified
| Product | Elevated Unisex Outdoor Cap |
|---|---|
| Client type | A Boutique Fitness Studio |
| Market | Colombia |
| Order volume | 600 pieces across 3 colourways |
| Base material | Satin |
| Signature detail | Tonal Embroidery |
| Size range | 0-14 |
| Sampling rounds | 3 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | GOTS |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Satin was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Tonal Embroidery was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 600 pieces delivered inside the 10-week window.
- Unit cost held within 2.0% of the approved quotation.
- The a Boutique Fitness Studio launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?
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