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Elevated Unisex Outdoor Cap in Washed Linen with Open Back

Source:Unisex Outdoor Cap / Time:2026-09-30

Elevated Unisex Outdoor Cap in Washed Linen with Open Back

A Marathon Organizer approached us to develop a elevated unisex outdoor cap around a single idea: open back, executed in washed linen. The capsule was destined for Kenya and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • The sample did not match the runway reference
  • Decoration durability failed after two washes
  • The previous factory could not hold consistency across sizes

elevated unisex outdoor cap case study

What we specified

ProductElevated Unisex Outdoor Cap
Client typeA Marathon Organizer
MarketKenya
Order volume120 pieces across 4 colourways
Base materialWashed Linen
Signature detailOpen Back
Size rangeCustom grading
Sampling rounds2
Delivery window12 weeks from PO to ex-factory
ComplianceBSCI

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. Washed Linen was confirmed with lab dips and a hand-feel approval before grading.
  3. The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
  4. Open Back was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

elevated unisex outdoor cap production

Result

  • 120 pieces delivered inside the 12-week window.
  • Unit cost held within 2.0% of the approved quotation.
  • The a Marathon Organizer launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

unisex outdoor cap finished

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