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Bohemian Unisex Outdoor Cap in boucle with Monogram Hardware

Source:Unisex Outdoor Cap / Time:2026-09-30

Bohemian Unisex Outdoor Cap in boucle with Monogram Hardware

A Public School District approached us to develop a bohemian unisex outdoor cap around a single idea: monogram hardware, executed in boucle. The capsule was destined for Malaysia and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

  • Fabric hand feel changed between production runs
  • The sample did not match the runway reference
  • Delivery missed the collection launch window

bohemian unisex outdoor cap case study

What we specified

ProductBohemian Unisex Outdoor Cap
Client typeA Public School District
MarketMalaysia
Order volume2,400 pieces across 2 colourways
Base materialboucle
Signature detailMonogram Hardware
Size range0-14
Sampling rounds2
Delivery window12 weeks from PO to ex-factory
ComplianceWRAP

How it was built

  1. Reference garments and moodboards were translated into a measurement spec, not just photos.
  2. boucle was confirmed with lab dips and a hand-feel approval before grading.
  3. The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
  4. Monogram Hardware was applied in a controlled process to keep every piece consistent.
  5. Bulk ran with in-line inspection; a photo report was shared before shipment.

bohemian unisex outdoor cap production

Result

  • 2,400 pieces delivered inside the 12-week window.
  • Unit cost held within 1.5% of the approved quotation.
  • The a Public School District launched on schedule and reordered the same specification next season.

What we would repeat

Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

unisex outdoor cap finished

Planning a similar capsule?

Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.

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