Bohemian Unisex Outdoor Cap in boucle with Monogram Hardware
Bohemian Unisex Outdoor Cap in boucle with Monogram Hardware
A Public School District approached us to develop a bohemian unisex outdoor cap around a single idea: monogram hardware, executed in boucle. The capsule was destined for Malaysia and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Fabric hand feel changed between production runs
- The sample did not match the runway reference
- Delivery missed the collection launch window

What we specified
| Product | Bohemian Unisex Outdoor Cap |
|---|---|
| Client type | A Public School District |
| Market | Malaysia |
| Order volume | 2,400 pieces across 2 colourways |
| Base material | boucle |
| Signature detail | Monogram Hardware |
| Size range | 0-14 |
| Sampling rounds | 2 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- boucle was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Monogram Hardware was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.

Result
- 2,400 pieces delivered inside the 12-week window.
- Unit cost held within 1.5% of the approved quotation.
- The a Public School District launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.

Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.



