Tailored Unisex Outdoor Cap in Cupro with Raw-Edge Detailing
Source:Unisex Outdoor Cap /
Time:2026-09-30
Tailored Unisex Outdoor Cap in Cupro with Raw-Edge Detailing
A Boutique Fitness Studio approached us to develop a tailored unisex outdoor cap around a single idea: raw-edge detailing, executed in cupro. The capsule was destined for Taiwan and needed tailored finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
What we specified
| Product | Tailored Unisex Outdoor Cap |
|---|---|
| Client type | A Boutique Fitness Studio |
| Market | Taiwan |
| Order volume | 400 pieces across 4 colourways |
| Base material | Cupro |
| Signature detail | Raw-Edge Detailing |
| Size range | XS-3XL |
| Sampling rounds | 4 |
| Delivery window | 12 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Cupro was confirmed with lab dips and a hand-feel approval before grading.
- The unisex outdoor cap was prototyped on the fit model, then revised twice before pre-production.
- Raw-Edge Detailing was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 400 pieces delivered inside the 12-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Boutique Fitness Studio launched on schedule and reordered the same specification next season.
What we would repeat
Approve the hand feel on the actual bulk fabric — proto cloth always behaves differently.
Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
