Elevated Uv Protection Cycling Hat in Metallic Thread with Cut-Out Detail
Source:Uv Protection Cycling Hat /
Time:2026-09-30
Elevated Uv Protection Cycling Hat in Metallic Thread with Cut-Out Detail
A Security Company approached us to develop a elevated uv protection cycling hat around a single idea: cut-out detail, executed in metallic thread. The capsule was destined for Israel and needed elevated finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- Delivery missed the collection launch window
- Decoration durability failed after two washes
- The sample did not match the runway reference
What we specified
| Product | Elevated Uv Protection Cycling Hat |
|---|---|
| Client type | A Security Company |
| Market | Israel |
| Order volume | 240 pieces across 2 colourways |
| Base material | Metallic Thread |
| Signature detail | Cut-Out Detail |
| Size range | XS-XL |
| Sampling rounds | 2 |
| Delivery window | 10 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
- The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 10-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Security Company launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
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