Boutique Uv Protection Cycling Hat in Tulle with Cut-Out Detail
Source:Uv Protection Cycling Hat /
Time:2026-09-30
Boutique Uv Protection Cycling Hat in Tulle with Cut-Out Detail
A Private Clinic approached us to develop a boutique uv protection cycling hat around a single idea: cut-out detail, executed in tulle. The capsule was destined for Malaysia and needed boutique finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The previous factory could not hold consistency across sizes
- The sample did not match the runway reference
- Unit costs were too high for a boutique price point
What we specified
| Product | Boutique Uv Protection Cycling Hat |
|---|---|
| Client type | A Private Clinic |
| Market | Malaysia |
| Order volume | 240 pieces across 5 colourways |
| Base material | Tulle |
| Signature detail | Cut-Out Detail |
| Size range | XS-XL |
| Sampling rounds | 3 |
| Delivery window | 6 weeks from PO to ex-factory |
| Compliance | OEKO-TEX Standard 100 |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Tulle was confirmed with lab dips and a hand-feel approval before grading.
- The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
- Cut-Out Detail was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 240 pieces delivered inside the 6-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Private Clinic launched on schedule and reordered the same specification next season.
What we would repeat
Keep one process owner on both sides. Most delays come from hand-offs, not machines.
Planning a similar capsule?
Tell us the quantity, target price and delivery window, and we will build a customisation programme around those three numbers.
