Sculptural Uv Protection Cycling Hat in Metallic Thread with Chunky Chain Strap

Sculptural Uv Protection Cycling Hat in Metallic Thread with Chunky Chain Strap

An Independent Boutique Brand approached us to develop a sculptural uv protection cycling hat around a single idea: chunky chain strap, executed in metallic thread. The capsule was destined for Vietnam and needed sculptural finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.

The challenge

• Delivery missed the collection launch window
• Fabric hand feel changed between production runs
• The previous factory could not hold consistency across sizes

What we specified

How it was built

1. Reference garments and moodboards were translated into a measurement spec, not just photos.
2. Metallic Thread was confirmed with lab dips and a hand-feel approval before grading.
3. The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
4. Chunky Chain Strap was applied in a controlled process to keep every piece consistent.
5. Bulk ran with in-line inspection; a photo report was shared before shipment.

Result

• 120 pieces delivered inside the 10-week window.
• Unit cost held within 2.0% of the approved quotation.
• The an Independent Boutique Brand launched on schedule and reordered the same specification next season.

What we would repeat

Lock the colour standard before grading; every downstream approval depends on it.

Planning a similar capsule?

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