Bohemian Uv Protection Cycling Hat in Ribbed Jersey with Covered Buttons
Source:Uv Protection Cycling Hat /
Time:2026-09-30
Bohemian Uv Protection Cycling Hat in Ribbed Jersey with Covered Buttons
A Mining Company approached us to develop a bohemian uv protection cycling hat around a single idea: covered buttons, executed in ribbed jersey. The capsule was destined for Spain and needed bohemian finishing that reads designer on the rail while staying repeatable in bulk. This case study records the brief, the specification and the delivery.
The challenge
- The sample did not match the runway reference
- Delivery missed the collection launch window
- Unit costs were too high for a boutique price point
What we specified
| Product | Bohemian Uv Protection Cycling Hat |
|---|---|
| Client type | A Mining Company |
| Market | Spain |
| Order volume | 1,500 pieces across 2 colourways |
| Base material | Ribbed Jersey |
| Signature detail | Covered Buttons |
| Size range | XS-3XL |
| Sampling rounds | 2 |
| Delivery window | 8 weeks from PO to ex-factory |
| Compliance | WRAP |
How it was built
- Reference garments and moodboards were translated into a measurement spec, not just photos.
- Ribbed Jersey was confirmed with lab dips and a hand-feel approval before grading.
- The uv protection cycling hat was prototyped on the fit model, then revised twice before pre-production.
- Covered Buttons was applied in a controlled process to keep every piece consistent.
- Bulk ran with in-line inspection; a photo report was shared before shipment.
Result
- 1,500 pieces delivered inside the 8-week window.
- Unit cost held within 3.0% of the approved quotation.
- The a Mining Company launched on schedule and reordered the same specification next season.
What we would repeat
Lock the colour standard before grading; every downstream approval depends on it.
Planning a similar capsule?
Send us your tech pack or even a rough sketch — we will come back with fabric options, a costed sample plan and a realistic production calendar.
